Ngokumelene nesizinda sokusheshisa ukushintshwa kwamandla omhlaba, amaseli e-hydrogen fuel, njengesithwali esibalulekile samandla ahlanzekile, angenisa amathuba entuthuko angakaze abonwe. I-membrane electrode assembly (MEA), njengengxenye eyinhloko yeseli likaphethiloli, ithinta ngokuqondile ukusebenza kahle nempilo yalo lonke uhlelo lweseli. Phakathi kwalokhu, inqubo yokulungiselela i-gas diffusion layer (GDL) carbon paper, ikakhulukazi inqubo yokuphulukisa nokubumba, inquma ngokuqondile ukwakheka kwe-porosity, conductivity, namandla omshini we-GDL.
Amaphuzu Amane Abalulekile Wobuhlungu Nezixazululo ku-GDL Carbon Paper Production
Kubakhiqizi bephepha lekhabhoni le-GDL lamaseli e-hydrogen fuel, ukhiye wokuwina imakethe usekutheni bangakwazi yini ukukhiqiza iphepha lekhabhoni elisebenza kahle kakhulu elinokuhambisana okuhle kakhulu ngendlela ezinzile, ephumelelayo, futhi engabizi kakhulu. Imishini yokukhiqiza evamile (efana nomshini wokunyathelisa oyisicaba kanye nomshini wokunyathelisa) ibeka izithiyo eziningi endleleni eya ekukhiqizeni ngezinga elikhulu.
Iphuzu Lobuhlungu 1: Ukungaguquguquki komkhiqizo okungekuhle, izinga lesivuno esiphansi, nobunzima bokulethwa kwenqwaba
Inkinga Yendabuko: Umshini wokunyathelisa oyisicaba ovamile uthintwa ukunemba kokucubungula kwamapuleti ashisayo kanye nokuguqulwa okushisayo kwamapuleti ngemva kokushisa, okuholela ekuphambukeni okuphezulu kokufana kokuqina kwephepha lekhabhoni elalisiwe. Ukwengeza, indlela yokucindezela ngezikhathi ezithile ivumela kuphela ukukhiqizwa kwamashidi anobukhulu obuthile, okwenza kube nzima ukunikeza amakhasimende amaroli anosayizi abahlukahlukene. Ukucindezela roll okuvamile kusebenza ingcindezi ngokuthinta umugqa, ingcindezi iyehla ukusuka maphakathi namarola kuye ekugcineni, okubangela ukuba iphepha lekhabhoni liqine maphakathi futhi lixege emaphethelweni. Lokhu kuholela ngokuqondile ekujimeni okungalingani kanye nokusatshalaliswa kwama-pore okungahambisani. Ngisho nangaphakathi kweqoqo elifanayo, noma ngisho neshidi elifanayo lephepha lekhabhoni, ukusebenza kungashintshashintsha, kube nezivuno ezihamba cishe ku-85% esikhathini eside, okubeka engcupheni enkulu yokulethwa kwama-oda amakhulu.
Isixazululo se-Mingke isostatic pressure solution: Ubuchwepheshe be-isostatic bufinyelela ingcindezi efanayo 'yokuthintana' kwangempela ngokusekelwe emthethweni kaPascal we-fluid mechanics. Ngokufana nengcindezi ye-hydrostatic ekujuleni kolwandle, isebenza ngokufanayo kuwo wonke amaphuzu ephepha lekhabhoni kuzo zonke izinhlangothi.
ImiphumelaUmphumela:
- Ukuqina Kokuqina:Zinzisa ukubekezelelwa kogqinsi kusuka kuma-microns ayishumi nambili kuya ngaphakathi±3μm.
- I-Pore Uniformity: I-Porosity ingagcinwa ngokuqhubekayo ezingeni eliphezulu lama-70% ±2%.
- Ukuthuthukiswa Kwesivuno: Izinga lokukhiqiza linyukile lisuka ku-85% laya ngaphezu kuka-99%, livumela ukulethwa okuzinzile, okukhulu, nezinga eliphezulu.
I-Pain Point 2: Ukusebenza kahle kokukhiqiza okuphansi, amabhodlela avelele wamandla, nezindleko eziphezulu
I-Traditional Dilemma: Izinqubo eziningi zekhwalithi ephezulu zokucwenga 'zisekelwe ku-batch,' njengohhavini wasekhaya, zibhaka inqwaba eyodwa ngesikhathi. Ijubane lokukhiqiza lihamba kancane, okokusebenza kuvame ukuvulwa futhi kucishwe, ukusetshenziswa kwamandla kuphezulu, ukuncika kwabasebenzi kunamandla, nosilingi womthamo utholakala kalula.
Isixazululo se-Mingke Isostatic: Umshini wokucindezela we-isostatic onebhande eliphindwe kabili uklanywe ngokuqhubekayo njengomhubhe oqhubekayo wokusebenza 'wokushisa okuphezulu, umhubhe wokucindezela okuphezulu.' I-substrate ingena isuka ekugcineni, idlula inqubo ephelele yokuhlanganisa, ukuphulukisa, nokupholisa, futhi iphuma ngokuqhubekayo ukusuka komunye umkhawulo.
Imithelela Yesixazululo:
- I-Leap Yokukhiqiza: Inika amandla ukukhiqiza okuqhubekayo kwamahora angu-24, ngesivinini esifinyelela kumamitha angu-0.5-2.5 ngomzuzu, kanye nokukhishwa konyaka okungafika ku-1 million square metres ngomugqa wokukhiqiza, okwandisa ukusebenza kahle izikhathi ezingaphezu kweziyisihlanu.
- IzindlekoUkunciphisa: Umphumela wesilinganiso sokukhiqiza oqhubekayo wehlisa kakhulu ukwehla, amandla, nezindleko zabasebenzi ngemitha yesikwele ngayinye.Izilinganiso zineumbukisonukuthi izindleko zokukhiqiza zizonke zingancishiswa ngo-30%.
- Ukonga Umsebenzi: Izinga eliphezulu le-automation livumela ukuncishiswa kwama-opharetha ngama-67% ngokushintshana ngakunye.
Iphuzu Lobuhlungu 3: Iwindi lenqubo elincane, izindleko eziphezulu zokulungisa amaphutha, kanye nokuqanjwa okusha okulinganiselwe
Ingqinamba Yendabuko: Ukusebenza kwephepha lekhabhoni le-GDL kuzwela kakhulu izinga lokushisa kanye namajika okucindezela. Izinto zokusebenza zendabuko azikwazi ukulawula izinga lokushisa ngokunembile futhi zinejika elilodwa lokucindezela, okwenza kube nzima ukuphindaphinda ngokunembile inqubo efanele yelabhorethri. Ingabe ufuna ukuzama ifomula entsha noma isakhiwo esisha? Umjikelezo wokulungisa amaphutha mude, izinga lokukhubazeka liphezulu, futhi izindleko zokuzama nephutha ziyethusa.
Isixazululo se-Mingke static pressure: Inikeza inkundla yenqubo eguquguqukayo kakhulu futhi elawuleka ngokunembile.
Imithelela Yesixazululo:
- Ukulawula Ukushisa Okunembile: Ukulawulwa kwezinga lokushisa okuzimele kwezindawo eziningi ngokunemba kufika ku-±0.5℃, okuqinisekisa ukwelapheka kwenhlaka ephelele.
- Ingcindezi Eguquguqukayo: Ingcindezi ingasethwa ngokunembile futhi igcinwe ngaphakathi kwebanga lebha le-0-12 ukuze kufane ekugcineni.
- InquboQhubeka: Uma amapharamitha alungile esetholakele, "angakhiywa" ngokuchofoza okukodwa ohlelweni, afinyelele u-100% wenqubo yokukhiqiza futhi nokuqinisekisa ukusebenza komkhiqizo ozinzile.
- Ukunika amandla i-R&D: I-Nanjing Mingke njengamanje inama-d amabiliuble-imishini yokuhlola i-belt isostatic press test, ehlinzeka ngesiteji sokuhlola esithembekile, sokukhiqiza sokucwaninga nokuthuthukiswa kwezinto ezintsha nezakhiwo ezintsha, ukunciphisa kakhulu izithiyo ezintsha kanye nezingozi. Ngasikhathi sinye, eziqalweni ezinemali yokuqala elinganiselwe nobunzima ekuthengeni izinto zokusebenza, izinsiza zokukhiqiza izinkontileka zeqeqebana ezincane ezisukela evikini elilodwa kuye enyangeni eyodwa zinganikezwa ukuze kuthuthukiswe amandla okulethwa komkhiqizo we-carbon paper, kusize amabhizinisi ukuthi aqhube ukukhiqizwa komshayeli wokuqala, ukunciphisa ukutshalwa kwezimali kwemishini yangaphambili, kanyenciphisaizingozi.
Iphuzu Lobuhlungu 4:I-Phenolic resin ephulukisa insalela yeglue echichimayo, ukulahleka okukhulu kwephepha lokukhululwa noma izinto ezisizayo ze-ejentis.
Inkinga Yendabuko: Ngemva kokwelashwa kwe-phenolic resin, kunzima ukuhlukanisa nepuleti lokucindezela noma ibhande lensimbi. Izinkampani zomdabu ngokuvamile zisebenzisa ama-ejenti akhiphayo noma iphepha elikhiphayo ukuze zifeze inqubo yokudilizwa, kodwa izisebenzeli zokukhishwa zekhwalithi ephezulu noma amaphepha okukhishwa ayabiza ukuwathenga, futhi ukusetshenziswa okuphezulu ngesikhathi senqubo yokukhiqiza kwandisa izindleko zokukhiqizwa kwephepha lekhabhoni, elingahambisani nenani lokuncintisana lomkhiqizo emakethe.
Isixazululo se-Mingke Isostatic: Umshini wokunyathelisa we-isostatic webhande lensimbi le-Mingke uvumela amakhasimende ukuthi akhethe amabhande ensimbi ane-chrome-plated.
Umphumela Wesixazululo: Ngokuhlolwa kwangaphakathi okwenziwa e-Mingke Factory kusetshenziswa amabhande ensimbi ane-chrome-plated ekwelapheni iphepha le-carbon, kwatholakala ukuthi uma kuqhathaniswa namabhande ensimbi avamile, amabhande ensimbi ane-chrome-plated ahlinzeka ngokuphulukiswa okungcono kwe-resin nokusebenza kokukhulula. Izinsalela zeglue ezidlulele kulula ukususa, futhi uma zisetshenziswa ngebhulashi lokuhlanza elihambahambayo, iglue esele endaweni yebhande lensimbi ingaqedwa kalula, ukusiza amakhasimende ukunciphisa izindleko kuma-agent okukhululwa kanye nephepha lokukhulula. Isendlalelo se-chrome ebusweni bebhande lensimbi sithuthukisa kakhulu ubulukhuni nokugqoka ukumelana kwebhande. Ukwengeza, ifilimu eliminyene le-oxide elakhiwe ungqimba lwe-chrome endaweni yebhande lensimbi livimba ngempumelelo ukuguguleka komoyampilo, amanzi, nezinye izakhi ezigqwalayo, ngaleyo ndlela andise impilo yesevisi yebhande lensimbi.
Kubasebenzisi asebenesikhathi eside bethembele kumishini engenisiwe, iNanjing Mingke, njengenkampani yasekhaya, inikeza isisombululo esingcono:
- Ukushintshanisa kwasekhaya: Hlukanisa ukuthengwa kwempahla kwamanye amazwe, ngezinzuzo ezindlekweni zokuthenga nokulungisa izinto.
- Ukusabela ngokushesha kwesevisi: Ukusekelwa kwezobuchwepheshe kwamahora angu-24, onjiniyela abasendaweni phakathi kwamahora angu-48, ukubhekana ngokuphelele nempendulo ehamba kancane ngemva kokuthengisa kanye nomjikelezo omude wezingxenye ezisele zemishini engenisiwe.
Imiphumela yohlelo lokusebenza yangempela: ukudala inani elibalulekile lamakhasimende
Ngemuva kokuthi inkampani eyaziwayo ye-hydrogen fuel cell yamukele umshini wokunyathelisa we-Minke isostatic double steel belt, ithole imiphumela emangalisayo ekukhiqizeni iphepha le-GDL carbon.
- Ukuthuthukiswa okuphawulekayo kwesivuno somkhiqizo: kukhuphuke kusuka ku-85% ezinqubweni zendabuko kuya ngaphezu kwama-99%.
- Ukuthuthukiswa okuphawulekayo ekusebenzeni kahle kokukhiqiza: umthamo wokukhipha nsuku zonke ufinyelela ku-3,000 square metres.
- Ukunciphisa ukusetshenziswa kwamandla: ukusetshenziswa kwamandla sekukonke kwehle ngo-35%.
Ukuthuthukisa Ukusebenza Komkhiqizo:
- I-Porosity Uniformity: 70% ± 2%
- Ukumelana nendiza: <5 mΩ·cm
- Ukumelana nendiza: <8 mΩ·cm²
- Amandla Okuqina: > 20 MPa- Ukufana Kokuqina: ±3 μm
Qedelauhlelo lwesevisi nokusekelwa kobuchwepheshe
Nanjing MingkeInquboI-Systems Co., Ltd. ihlinzeka amakhasimende ngosizo oluphelele lwesevisi yobuchwepheshe:
1. Ukwesekwa Kokuthuthukiswa Kwenqubo
Aithimba lezobuchwepheshe elichwepheshile lisiza amakhasimende ekwenzeni kahle amapharamitha wenqubo kanye nokulungisa okokusebenza, liqinisekisa ukuthi okokusebenza kuhlangabezana nezidingo ezithile zenqubo yokukhiqiza.
2. Izisetshenziswa Zezisetshenziswa Engokwezifiso
Nikeza ngezinsiza zemishini eyenziwe ngokwezifiso ngokuya ngezidingo ezikhethekile zamakhasimende, okuhlanganisa osayizi abakhethekile, ukucushwa okukhethekile, njll.
3. Ukufakwa kanye Nemisebenzi Yokuthuma
Ithimba lonjiniyela abanolwazi lihlinzeka ngezinsizakalo zokufakwa esizeni kanye nokugunyazwa ukuze kuqinisekiswe ukuthi okokusebenza kungafakwa ngokushesha ekukhiqizeni.
4. Ukuqeqeshwa Kwezobuchwepheshe
Nikeza ukuqeqeshwa okuphelele kokusebenza nokulungiswa ukuze uqinisekise ukuthi amakhasimende angakwazi ukusebenza kahle futhi anakekele okokusebenza.
5. Ngemva-Sales Support
Sungula indlela yokuphendula ngokushesha yamahora angama-24 ukuze unikeze isevisi efika ngesikhathi yangemva kokuthengisa kanye nokwesekwa kobuchwepheshe, uqinisekise ukukhiqizwa okungaphazamiseki.
Imboni inamathemba abanzi okusebenza.
I-Mingke static isostatic double steel belt press ayifanele kuphela ukukhiqizwa kwamaphepha ekhabhoni e-GDL amaseli e-hydrogen fuel, kodwa futhi ingasetshenziswa kabanzi emikhakheni eminingi:
- Amaseli kaphethiloli: Iphepha lekhabhoni le-GDL, ukulungiswa kongqimba lwe-catalyst;
- Amabhethri esimo esiqinile: ukuhlangana kweshidi le-electrode kanye ne-molded;
- Izinto ezihlanganisiwe: ukulungiswa kwe-carbon fiber prepreg;
- Iphepha elikhethekile: ukuminyana okuphezulu nokubumba;
- Izinto ezintsha zamandla: ukulungiswa kwezinto ezihlukahlukene ezisebenzayo zefilimu emincane.
Izinzuzo ze-Mingke Double Steel Belt Isostatic Press:
INanjing Mingke isichithe iminyaka eyishumi icija ubuchwepheshe bayo futhi iqhubeka nokutshala imali ocwaningweni nasekuthuthukisweni kwemishini yokunyathelisa ye-isostatic yebhande lensimbi eliphindwe kabili. Manje sebenemishini yokucindezela esezingeni eliphezulu efinyelela ku-400°C ngokunemba kwengcindezi elawulwa ngaphakathi kuka-±2%. Ngenxa yalobu buchwepheshe bezobuchwepheshe, i-Mingke iyisinqumo esingcono kakhulu somshini wokunyathelisa we-carbon paper uma ucabangela inani lemali kanye nobungozi obuncane. Namuhla, izinkampani eziningi zasekhaya ezilapha i-roll-to-roll carbon paper zikhetha uNanjing Mingke njengozakwethu.
Isikhathi sokuthumela: Oct-09-2025
